Automated Bumper Coating Line with Robotic Spraying and 45s Cycle
Product Summary
This automated bumper coating line is tailored for finishing automotive bumpers and related ABS+PC components. It integrates robotic spraying, autonomous operation, and a high-temperature curing oven to achieve a production cycle of 45 seconds per tray. Designed to operate 22 hours a day, 336 days a year, it delivers high throughput with consistent quality. The line is built with a carbon steel frame and stainless steel for the spray booth and piping, ensuring durability and clean conditions.
Key Selling Points
- High Efficiency: 45-second cycle per tray (1760 trays/day) boosts productivity for large-scale bumper production.
- Robotic Precision: Combines autonomous and robotic painting methods for uniform coating and reduced material waste.
- Rigorous Process Control: Maintains temperature at 25±2°C and humidity 65±10% RH in the painting chamber for optimal finish quality.
- Durable Construction: Carbon steel main frame with stainless steel in the spray booth and pipelines ensures long service life and easy maintenance.
- Space-Saving Design: Compact footprint of 100m x 38m x 5.4m fits standard factory layouts.
- Compliance Ready: Meets ISO14001, ISO9001, ISO45001 environmental and quality standards.
Technical Specifications
| Parameter | Value |
|---|
| Part Material | ABS+PC |
| Operating Mode | 336 days/year, 22 hours/day |
| Temperature | 25±2°C |
| Humidity | 65±10% RH |
| Painting Method | Autonomous + Robotic spraying |
| Cycle Time | 45 seconds per tray |
| Tray Max Size | L1350*W900*H200 mm |
| Equipment Utilization | 85% |
| Factory Dimensions | 100m(L) x 38m(W) x 5.4m(H) |
| Energy Sources | Electricity, natural gas, steam, chilled water |
Models and Options
The line comes in a standard configuration. Optional modules include additional pretreatment stages, automated sandblasting, and advanced VOC treatment systems based on specific bumper types.
Materials and Structure
Main frame fabricated from carbon steel. Spray booth and internal piping use stainless steel to resist corrosion and maintain cleanliness. The design supports easy access for maintenance.
Applications
Specifically designed for coating automotive bumpers, door panel trims, auxiliary instrument panels, gear shift panels, dashboard trims, wheel arches, and switch panels. Suitable for the automotive parts industry.
Customization
We offer turnkey projects and line upgrades. Customization available for different part sizes, conveyor layouts, and environmental protection requirements. The system can be integrated with MES for intelligent production management.
FAQ
What is the minimum order quantity?
MOQ is 2 units.
What payment terms do you accept?
50% T/T deposit within 7 days of contract, 40% T/T 3 days before shipment, 10% T/T after commissioning.
What is the delivery method?
FOB any port in Guangdong Province.
How is the equipment tested before shipment?
Pre-export testing is conducted.
Can the line handle other ABS+PC parts besides bumpers?
Yes, it can coat various interior and exterior parts listed in the specifications.
What after-sales support do you provide?
Installation and commissioning are included, with remote technical support.
Is the line compliant with international standards?
Yes, it meets ISO14001, ISO9001, and ISO45001 standards.
What is the typical lead time for delivery?
Lead time depends on configuration, please contact us for details.
Inquiry Information
For more details, contact Attractivechina at attractivechina@gmail.com or WhatsApp +86 135-8061-6025.
Images
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